Name: DDCS4V3.1 Controller Bundle with IHSV57 180W Servo Motors + HBS57 Motor Drive
Brand: RM
SKU: RM9544
Price: 3399.00 AUD
Availability: InStock

Description

Description of DDCS4 V3.1 Offline CNC Controller

DDCS V3.1 is 4 axis motion controller for stepper and servo systems.

DDCS V3.1 numerical control system adopts the ARM+FPGA design framework. ARM controls the human-computer interface and code analysis and the FPGA

provides the underlying algorithms and creates the control pulse. This guarantees reliable control and easy operation. The internal operating system is Linux based.

The panel layout structure of the CR8-500 is very rational to save space. All operations are controlled by only 17 keys and a comprehensive G code set is supported.

Specifications:

16 opto isolated digital inputs,3 opto isolated digital outputs;
Upgrade algorithm,support soft interpolation,fixed arc interpolation bug of the old version;
Analog spindle control 0-10V spindle control (can be modified as PWM output);
3-4 axis motor Control.Differential Pulse and direction output signal,Max.500Khz per axis;
ARM9 main control chip,FPGA core algorithm chip;
5 inches TFT screen, resolution ratio: 480×272,17 operation keys;
24VDC power input, minimum Current is 0.5A;
USB flash disk support for Gcode file input,no size limite of the G-code file;
1GB internal memory;
Support standard MPG;
Jog function for each axis (continuous, step, defined distance);
Support the operation of quickly specify the running position;
Support for “Power Cut” recovery. Data is automatically saved;
Support the origin and Limit share the same Input ports;
The controller only support NPN type limited switch.

Appearance and Size:

Explanation of Abbreviations

When operating the DDCS, the users will come across some English abbreviations.The letters of the abbreviation stand for:

FRO: Feed Rate Override

SRO: Spindle Rate Override

SRJ: Jog Speed Setting

F: Feed rate, unit is mm/min

S: Spindle Speed, unit rev/min.

X: The coordinate code of the X axis.

Y: The coordinate code of the Y axis.

Z: The coordinate code of the Z axis.

A: The coordinate code of the A axis

BUSY: The system is busy. You still can adjust FRO and SRO

READY: READY mode, any operation can be done

RESET: Reset mode, controller is in “OFF” mode, no operation can be performed

CONT: Continuous mode, each axis can be manually jogged with the arrow keys

Step:Manual Step Mode，each axis can be jogged in defined steps

MPG: MPG mode. Operate the machine with the MPG (Manual Pulse Generator)

AUTO: Run G code. Auto is showing when file is processing

Details of 57HSE3N 3Nm Motor

Motor model: 57HSE3N

Motor current: 3.5A

Output torque: 3N.m

Body length: about 132MM

Shaft diameter: 8MM, no keyway

Outletmode: single output shaft

Rated speed: 1000 rpm (no-load speed: 2000 rpm)

Outlet mode: two-phase four-wire (must be wired according to motor label)

Details of Stepper Drive HBS57

Drive Model: HBS57 (Nema 23, for 57 stepper motor)

Pulse Signal: 3.3V/5V/24V compatible. No string resistor required

Voltage Range: DC16-70V (New Version: DC24-80, send in random)

Subdivision Setting: 800-51200 subdivision

The new 32-bit DSP digital 57 closed-loop stepper motor driver, engraving machine, CNC equipment available. PWM current control, low noise, high speed torque is 40% larger than ordinary drives.

Mean Well Power Supply + Cable + Signal

Mean Well Power Supply 36V 600W

Output Voltage-Channel: 36V

Output Power: 597.6W

Enclosed Case

Input Voltage: 90 VAC ~ 132 VAC/180 VAC ~ 264 VAC selected by switch, 254~ 370 VDC

Output Current-Channel: 0~16.6A

Input Frequency: 47 Hz to 63 Hz

Mounting Style: Chassis

Length: 247 mm

Width: 127 mm

Height: 63.5 mm

Mean Well Power Supply – 24V 35W

Output Voltage-Channel: 24V

Output Power: 36W

Enclosed Case

Input Voltage: 85VAC to 264VAC, 120VDC to 373VDC

Output Current-Channel: 1.5A

Mounting Style: Chassis

Length: 99mm Width: 82 mm Height: 30mm

Input Frequency: 47Hz to 63Hz

Unit Weight: 230g

Cables

1x 2 core DC cable for motor driver to power supply (Z-Axis)

1x 4 core shielded cable (Z-Axis Driver Signal)

3x 4 core shielded cable (X,Y,A Driver Signal)

3x 2 core DC cable for motor driver to power supply (X,Y,A)

1x 4 Pin EDG through wall connectors

1x 6 Pin EDG through wall connectors

3x 2 core DC cable for E-Stop Switch and controller

3x 2 core shielded cable (X,Y,Z).

1x 12 Row Screw Terminal Block

1x Single Core Hook Up wire. (Black)

Limit Switch Kits

3 x Micro Limit Switch

3 x Limit Switch Plate

6 x M3 10mm Cap Head Screw

6 x M5 8mm Cap Head Screw

3 x M5 Drop-in Tee Nut

NOTE:The holes in the switch will need to be opened a little (3mm drill bit) to allow for the M3 screw or alternatively you can use a M3 tap to cut a thread into the plastic

E-stop Switch

Max Current: 10A

Max Voltage AC 660V

Rated Load:
AC: 220VAC/6A, 380VAC/4A, 660VAC/2A
DC: 440VDC/0.3A,220VDC/0.5A, 110VDC/1A

TYPE: N/C

Withstand Voltage: 2500V /60S

Temperature: -25°~+55°

Contact resistance:<25mΩ

57 Integrated Servo Motor 180W 3000rpm

57 Integrated Servo Motor

Model: IHSV57-30-18-36-01-BY

Size: 52 x 76 x 148mm (2 x 3 x 5.8″)

Applicable motor: for iHSV57-30-18-36

Input voltage: 20~50V DC (Typical Value 36V)

Power: 180W

Shaft Diameter: 8mm

Torque: 0.6NM

Rated Speed: 3000

Impedance: 0.53±10%Ω

Continuous output current: 6A

Speed response frequency: 50KHz

Peak torque: 1.71

Maximum pulse frequency: 250K

Default rate: 9.6Kbps (Required external conversion interface)

Cooling mode: Natural cooling or forced air cooling

Typical applications: CNC, printing, laser, textile machine, etc.

Features:

① Full Closed Loop

Precise position and speed control to meet the most demanding application requirements.

Highly robust servo control can adapt to a wide range of inertial loads and frictional load changes.

High-resolution encoder provides accurate position accuracy.

② Low Heating / High Efficiency

Adjust the current in real-time according to the actual load conditions to minimize heat generation.

The current is almost zero and no heat at rest.

Close to 100% torque output capacity, maximizing the energy conversion rate in the most compact space, which is in low power consumption and high efficiency.

③ Smooth and Accurate

Based on the encoder space vector current control algorithm, it has excellent performance in the full speed range. Even at low speed applications, it can maintain a smooth and quiet operation.

Ensure accurate positioning both during operation and at rest.

④ Exercise Monitoring

For some applications where real-time motion has extremely demanding accuracy requirements, JMC servo debugging software provides a simple and practical tool for monitoring the actual trajectory.

Can be used to monitor commonly used indicators such as actual speed and position error, as a rating system current actual performance.

The interface of interactive monitoring and tuning can get the most optimized performance output as quickly as possible.

ALM and PEND Signal Output Ports
Control Signal Input Ports